Process | Flow | Output | Key Control Items | Output Documents |
Extrusion [JC] | Extruder → Extruder Setup (JC-00) → Raw Material Loading (JC-01) → Traction Setup (JC-02) | - | - | 1. Process Parameter Sheet 2. Equipment Checklist 3. Extrusion Inspection Record 4. 5S Checklist |
Cutting [QG] | Cutting Machine → Cutting Machine Setup (QG-00) → Visual Inspection (QG-01) → Dimension Inspection (QG-02) | 01. Plain-End Tube | 1. Water Inflow (Volume Test) 2. Tube Outer Diameter 3. Tube Weight 4. Tube Appearance & Deflection 5. Cut Surface | 1. Process Parameter Sheet 2. Equipment Checklist 3. Extrusion Inspection Record 4. 5S Checklist |
Ultrasonic [CS] | Ultrasonic Machine → Ultrasonic Machine Setup (CS-00) → Tube Loading (CS-01) → Tube Tail Welding (CS-02) → Tube Head Welding (CS-03) → Visual Inspection (CS-04) → Strength Test (CS-05) | 02. Ultrasonic Welded Tube | 1. Ultrasonic Strength, Deflection, Glue Seepage & Cracking 2. Tube Appearance | 1. Process Parameter Sheet 2. Equipment Checklist 3. Ultrasonic Patrol Inspection Record 4. 5S Checklist |
Leak Testing [CL] | Leak Tester → Parameter Setting (CL-00) → Air Tightness Test (CL-01) → NG Product Removal (CL-02) | - | - | 1. Process Parameter Sheet 2. Equipment Checklist 3. 5S Checklist |
Plug Insertion [SX] | Plug Insertion Machine → Parameter Setting (SX-00) → Tube Tail Plug Insertion (SX-01) → Plug Insertion Inspection (SX-02) → NG Product Removal (SX-03) | 03. Non-Graduated Finished Tube | - | 1. Process Parameter Sheet 2. Equipment Checklist 3. 5S Checklist |
Printing [YS] | Printing Machine → Printing Machine Setup (YS-00) → Printing Material Loading (YS-01) → Visual Inspection (YS-02) → Function Test (YS-03) → NG Product Handling (YS-04) | 04. Printed Tube | 1. Printing Effect 2. Ink Adhesion 3. Graduation Line Accuracy | 1. Process Parameter Sheet 2. Equipment Checklist 3. Printing Inspection Record 4. 5S Checklist |
Packaging [BZ] | Packaging Machine → Setup Preparation (BZ-00) → Packaging Material Loading (BZ-01) → Loading Inspection (BZ-02) → Performance Test (BZ-03) → Finished Product Inspection (BZ-04) → NG Product Handling (BZ-05) | 05. Individually Packaged Tube | 1. Heat Sealing Effect 2. Heat Seal Tensile Force 3. Loading Confirmation | 1. Packaging Process Parameter Sheet 2. Equipment Checklist 3. Packaging Patrol Inspection Record 4. Packaging Self-Inspection Record 5. 5S Checklist |
Boxing [ZX] | Boxing Machine → Printing Confirmation (ZX-01) → Weighing & Sealing (ZX-02) → Boxing & Labeling (ZX-03) → Palletizing (ZX-04) → Factory Inspection (ZX-05) → NG Product Handling (ZX-06) | 06. Finished Product | - | 1. Factory Inspection Report 2. Product Sample |